基于LCSR法的电阻温度计动态响应过程
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TK 311

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国家自然科学基金资助项目(52376162);上海理工大学卓越工程师联合培养实践基地项目(1024-301-020)


Dynamic response process of resistance temperature detector based on LCSR method
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    摘要:

    响应时间是影响电阻温度计动态测量误差的关键因素。回路电流阶跃响应(LCSR)法可实现在役电阻温度计响应时间的原位测量,但其中热动态传热过程的变焦耳热和内外部影响因素、转换关系及阶数仍有待进一步研究。基于COMSOL Multiphysics软件,建立多物理场耦合模型,实现LCSR中电流、温度场、外部流场的相互耦合和全过程仿真,重点讨论电阻丝变焦耳热产生机理。建立LCSR法与浸入法的转换关系式,LCSR动态响应曲线经三阶关系式转换,与浸入法对比,响应时间相对误差仅为1.51%。开展LCSR法响应时间影响因素研究,深入分析外部流体流速、内部填充材料与空气层对响应时间的影响。同步进行LCSR法和浸入法验证试验,对比表明:LCSR法响应时间仿真与试验结果的相对误差为2.46%;在3种流速下,LCSR试验数据经转换后的响应时间与浸入法试验结果的相对误差均小于5%,验证了建立的转换关系对试验结果的适用性。

    Abstract:

    The response time is a key factor affecting the dynamic measurement error of resistance temperature detector. The loop current step response (LSCR) method can realize the in-situ measurement of the response time of in-service resistance temperature detector. But the variable Joule heat, internal and external influencing factors on thermodynamic heat transfer processes, the conversion relationship and order are still to be studied. Based on COMSOL Multiphysics software, a multi-physical field coupling model was established to numerically study the coupling process of electric current excitation, temperature field, and external flow field in the LCSR, focusing on the mechanism of variable Joule heat generation of resistance wire involved. Consequently, the conversion relation between LSCR method and plunge test was established. The LCSR dynamic response curve was transformed by the third-order relation equation, and compared with the plunge test, the relative error of response time was only 1.51%. A study on the factors affecting LCSR response time was conducted, and the effects of external fluid flow rate, internal filling material and air layer on the response time were analyzed in depth. LCSR and plunge test validation experiments were simultaneously conducted. The comparison shows that the relative error between the simulation results and the experimental results of the response time of LCSR method is 2.46%. The LCSR experimental data were converted by the relation equation, and the results are compared with the experimental results of plunge test at three flow velocities, and the relative errors are all less than 5%, verifying applicability of the established conversion relationship to the experiments.

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章振文,宋延勇,梁毅,苏明旭.基于LCSR法的电阻温度计动态响应过程[J].上海理工大学学报,2026,48(1):41-49.

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  • 收稿日期:2024-12-25
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  • 在线发布日期: 2026-03-24
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