CFB锅炉汽冷屏汇集集箱宽负荷集箱效应
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TK 224.2

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怀柔实验室项目(ZD2023008A)(国家科技重大专项)


Header effect of platen superheater’s collection headers under wide-load operation of a CFB boiler
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    摘要:

    随着新能源并网规模扩大,火电机组深度调峰需求日益突出,这对电站锅炉的宽负荷运行能力提出了更高要求。集箱效应对锅炉过热器并联管组的流量分配均匀性具有重要影响,研究锅炉宽负荷运行下的集箱效应,对锅炉安全灵活运行至关重要。以某135 MW循环流化床锅炉的汽冷屏为例,在10%~100%BMCR负荷范围,对两种管径尺度汇集集箱(引出管?219 mm×14 mm和出口集箱?377 mm×20 mm)内的工质流动与压力分布特性进行数值模拟,获得锅炉负荷与管径尺度对汇集集箱集箱效应的影响。结果表明:随管径尺度增大,汇集集箱内流动行为趋于复杂,集箱效应增强;随锅炉负荷降低,汇集集箱内涡流与旋流的强度减弱,集箱效应减弱。对比汇集集箱内静压分布的模拟结果与我国水动力标准计算结果,表明水动力标准计算结果偏高,偏高幅度随汇集集箱管径增大而增大。

    Abstract:

    With the expansion of new energy integrating into the grid, the demand for deep peak shaving of thermal power units has become increasingly prominent, imposing higher requirements on the wide-load operation capability of power station boilers. The header effect significantly impacts the flow distribution uniformity of parallel tube groups in boiler superheaters. Investigating the header effect under wide-load operation is crucial to ensuring the safe and flexible operation of boilers. Taking the platen superheater of a 135 MW circulating fluidized bed (CFB) boiler as an example, numerical simulations were conducted within the 10%~100% BMCR load range to analyze the flow and pressure distribution characteristics of working fluid in two header configurations with different tube diameters (outlet tubes ?219 mm×14 mm and outlet header ?377 mm×20 mm). The study aimed to investigate the impact of boiler load and tube diameter scale on the header effect of the collection header. The results reveal that as the tube diameter increases, the flow behavior in the header becomes more complex, and the header effect is enhanced. Conversely, as the boiler load decreases, the intensity of vortices and swirl in the header weakens, leading to a reduction in the header effect. A comparison between the simulated static pressure distribution results within the collection header and the hydrodynamic standard calculations in China shows that the standard calculations tend to overestimate the static pressure, with the degree of overestimation increasing as the collection header tube diameter becomes larger.

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马有福,陈煜,迟童辉,杨超,吕俊复. CFB锅炉汽冷屏汇集集箱宽负荷集箱效应[J].上海理工大学学报,2026,48(1):69-77.

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  • 收稿日期:2025-01-01
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  • 在线发布日期: 2026-03-24
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