基于残余应力与能量场分布匹配的航空异形件加工变形控制方法
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TH 161+.5

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国家自然科学基金项目(52575520)


Machining deformation control method for aerospace special-shaped parts based on residual stress and energy field distribution matching
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    摘要:

    针对航空薄壁件因残余应力分布失配引发无序二次变形的关键问题,选取典型薄壁航空异形件,提出基于残余应力能量场模型与特征匹配度评价指标协同控制的变形抑制方法。利用铣削仿真提取各参数残余应力,进行残余应力重分布,通过各特征残余应力赋予匹配发现:相邻和对立的特征间会有耦合叠加与抵消特性,各特征在单一残余应力场作用下,工件最大变形显著;采用高特征匹配度下的多残余应力场协同匹配后,最大变形量减少近28.6%。实验数据表明,优化后的加工参数体系可实现特征间动态平衡,异形件实际变形最大降低27.2%,圆度最大减小了49.5%,验证了该方法的有效性。研究证实,基于残余应力能量场与特征匹配度协同调控的应力分布优化策略对航空薄壁件整体形变控制具有显著工程价值。

    Abstract:

    For the key issue of disordered secondary deformation caused by mismatched residual stress distribution in thin-walled aerospace parts, the typical thin-walled aerospace special-shaped parts were selected and a deformation suppression method based on the residual stress energy field model and the evaluation index of feature matching degree was proposed. By using milling simulation to extract residual stresses of each parameter, the residual stresses were redistributed, and match through the residual stresses of each feature were matched. It was found that there will be coupling superposition and cancellation characteristics between adjacent and opposite features. Under the action of a single residual stress field, the maximum deformation of the workpiece was significant. After using the multi-residual stress field co-matching under high feature matching degree, the maximum deformation was reduced by nearly 28.6%. Experimental data show that the optimized processing parameter system can achieve dynamic balance between features, the actual deformation of the special-shaped parts is reduced by the maximum 27.2%, and the roundness is reduced by the maximum 49.5%, which verifies the effectiveness of this method. The research confirms that the stress distribution optimization strategy based on the coordinated regulation of residual stress energy field and feature matching degree has significant engineering value for the overall deformation control of aerospace thin-walled parts.

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何方舟,范轩闻,黄凯强,江小辉,郭淼现,黄之文.基于残余应力与能量场分布匹配的航空异形件加工变形控制方法[J].上海理工大学学报,2026,48(1):1-13.

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  • 收稿日期:2025-11-17
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  • 在线发布日期: 2026-03-24
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