磁性复合流体的深孔抛光工艺试验研究
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TG580

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国家自然科学基金资助项目(NO.51475310)


Experimental study on deep hole polishing with magnetic compound fluid
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    摘要:

    针对深孔零件光整加工技术的难题,提出了基于针式抛光头的磁性复合流体(MCF)深孔抛光的加工方法。首先利用COMSOL Multiphysics有限元软件建立不同的永磁铁磁场组合模型,根据仿真结果设计磁场分布均匀且强度较强的针式抛光头;再建立MCF深孔抛光的磁流场耦合模型,分析MCF的流动特性;以黄铜H62的深孔零件为加工对象,进行磁性复合流体的深孔抛光工艺试验研究。仿真结果与试验结果吻合,结果表明,当针式抛光头采用纵向单列磁芯结构,转速为800 r/min,抛光间隙为3 mm,羟基铁粉粒径为48 μm时,表面粗糙度为0.13 μm,材料去除率为0.025 mg/min,从而获得了最理想的MCF深孔抛光效果。

    Abstract:

    To resolve the difficulties in deep hole finishing technology, a deep hole polishing method based on magnetic compound fluid (MCF) with a needle type polishing head was proposed. Different magnetic field combination models of permanent magnet were established by using the COMSOL Multiphysics finite element software. According to the simulation results, a needle type polishing head with uniform magnetic field distribution and sufficient strength was designed. Then, a coupling model of magnetic fluid field during MCF deep hole polishing was established to analyze the flow characteristics of MCF. Taking brass H62 as processing object, the process of deep hole polishing with magnetic compound fluid was studied. The simulation results are consistent with the experimental results. The results show that when the needle type polishing head adopts the longitudinal single row magnetic core structure, using 800 r/min rotating speed, 3 mm polishing gap, and 48 μm particle size of hydroxy iron powder, the surface roughness is 0.13 μm, and the material removal rate is 0.025 mg/min, the polish effect is best.

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王璐璐,姜晨,管华双,李佳音.磁性复合流体的深孔抛光工艺试验研究[J].上海理工大学学报,2021,43(2):127-133.

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  • 收稿日期:2020-09-24
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  • 在线发布日期: 2021-05-08
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