R450A/R170和R404A/R23低温复叠系统性能研究
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TB 61

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中央引导上海市地方科技发展基金项目(YDZX20213100003022);上海市动力工程多相流与传热重点实验室项目(23DZ2229030)


Research on the performance of R450A/R170 and R404A/R23 low-temperature cascade systems
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    摘要:

    血浆冻干过程通常需要–50 ℃的低温环境,目前多采用R404A/R23复叠制冷系统实现该温区制冷。然而,该工质组合具有较高的全球变暖潜能值,难以适应绿色低碳制冷技术的发展趋势。本文使用低全球变暖潜能值的R450A/R170制冷剂组合,基于热力学能量分析模型和?分析模型、碳排放量分析模型,分析R404A/R23和R450A/R170复叠系统的性能。结果表明:在最佳中间温度即冷凝温度为45 ℃时,R450A/R170系统的制冷系数与?效率η比R404A/R23系统的分别提升了8.40%与5.68%,而总压缩机耗功与总?损失则分别降低了7.73%与11.92%。在冷凝温度为35~45 ℃的工况变化范围内,R450A/R170系统的制冷系数及η始终更优,且其随冷凝温度的升高其下降幅度更低,表明该系统对运行环境变化的适应性更强。?分析指出,低、高温级压缩机是?损失最大的部件,优化潜力显著;在相同制冷量下,R450A/R170系统所需低温级压缩机排量更小,而高温级的排量更大。在冷凝温度为45 ℃时,R450A/R170系统的直接碳排放量与间接碳排放量较R404A/R23系统的分别降低了95.87%与7.75%,从而使其总碳排放量降低了36.40%。研究证明,R450A/R170复叠系统在能效、适应性与环保性方面均显著优于传统系统,为生物样品低温保存领域的制冷剂替代与系统优化提供了可靠的理论依据。

    Abstract:

    The freeze-drying of plasma typically requires a low-temperature environment of ?50 ℃, which is currently realized by R404A/R23 cascade refrigeration systems. However, this working fluid combination possesses a high global warming potential, which fails to conform to the development trend of green and low-carbon refrigeration technology. This study adopted a low global warming potential R450A/R170 refrigerant combination and analyzed the performance of R404A/R23 and R450A/R170 cascade systems based on thermodynamic energy analysis, exergy analysis, and carbon emission analysis models. The results show that under the optimal intermediate temperature condition at a condensation temperature of 45 ℃, the coefficient of performance and exergy efficiency η of the R450A/R170 system are improved by 8.40% and 5.68%, respectively, compared with the R404A/R23 system. Meanwhile, the total compressor power consumption and total exergy loss are reduced by 7.73% and 11.92%, respectively. Within the condensation temperature range from 35 ℃ to 45 ℃, the coefficient of performance and η of the R450A/R170 system remain consistently superior, with a lower decline rate as the condensation temperature rises, indicating that the system has stronger adaptability to variations in operating conditions. Exergy analysis reveals that low-temperature and high-temperature stage compressors are the components with the largest exergy loss, presenting considerable optimization potential. Under the same cooling capacity, the R450A/R170 system requires a smaller displacement of the low-temperature stage compressor but a larger displacement of the high-temperature stage compressor. At a condensation temperature of 45 ℃, the direct and indirect carbon emissions of the R450A/R170 system are significantly reduced by 95.87% and 7.75%, respectively, relative to the R404A/R23 system, leading to a 36.40% reduction in total carbon emissions. This study demonstrates that the R450A/R170 cascade system outperforms the traditional system significantly in terms of energy efficiency, operating adaptability and environmental performance, which provides a reliable theoretical basis for refrigerant replacement and system optimization in the field of low-temperature preservation of biological samples.

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陈磊,张华,田雅芬. R450A/R170和R404A/R23低温复叠系统性能研究[J].上海理工大学学报,2026,48(4):430-438.

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  • 收稿日期:2025-07-02
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  • 在线发布日期: 2026-09-15
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