从局部优化到全局均衡:多品种小批量生产均衡性影响机制
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F 270

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国家自然科学基金资助项目(72474130,72274122);四川省宽频带电子产品智能制造工程技术研究中心基金项目(BEIM2024B003)


From local optimization to global equilibrium: the influencing mechanisms of balance in multi-variety and small-batch production
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    摘要:

    高端制造企业产品结构复杂、市场个性化需求突出,普遍采用多品种小批量离散生产模式,属于典型的推拉混合生产类型。针对推拉混合生产情境下生产均衡性波动显著、影响因素识别不系统及作用机制不清晰等问题,以多品种小批量高端制造企业为案例,运用扎根理论对深度访谈资料进行编码分析,提炼出供应链协同失效、排程动态博弈、物理系统刚性和心智模型反馈4个主范畴。借助二阶极小基模矩阵与网络中心性分析,识别出舍本逐末、成长上限与饮鸩止渴3个逐层嵌套的系统基模,揭示局部优化的症状解反复失效、生产失衡的内在机制。基于此,从认知调适、信息透明、激励联动和组织缓冲4个维度提出杠杆解,为高端制造企业优化多品种小批量生产组织模式提供分析框架与管理启示。

    Abstract:

    High-end manufacturing enterprises have complex product structures and prominent individualized market demands. They generally adopt a multi-variety and small-batch discrete production mode, which represents a typical mixed push-pull production type. To address the obvious fluctuations in production equilibrium, unsystematic identification of influencing factors and unclear action mechanisms in the mixed push-pull production scenario, this study selected multi-variety and small-batch high-end manufacturing enterprises as research cases and adopted grounded theory to code and analyze in-depth interview data. Four main categories were extracted: supply chain collaboration failure, dynamic scheduling game, physical system rigidity, and mental model feedback. Using the second-order minimal archetype matrix and network centrality analysis, this study identified three hierarchically nested system archetypes: Fixes That Fail, Limits to Growth and Shifting the Burden, which revealed the internal mechanism of repeated failures of symptomatic solutions for local optimization and the resulting production imbalance. Accordingly, leverage solutions were proposed from four dimensions: cognitive adjustment, information transparency, incentive linkage and organizational buffering. This paper provides an analytical framework and managerial implications for high-end manufacturers to optimize their multi-variety and small-batch production organization modes.

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钱颖,李茂,翟小婷,任文秀,邹宗峰.从局部优化到全局均衡:多品种小批量生产均衡性影响机制[J].上海理工大学学报,2026,48(3):281-294.

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  • 收稿日期:2026-05-05
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  • 在线发布日期: 2026-06-30
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